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  3. Facilities – Plant / Systems Failure

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Facilities – Plant / Systems Failure

Category
Facilities
Topic
Property
Type
Risk Profiles
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Plant/systems failure is the failure of critical systems/equipment. A critical system is any system whose ‘failure’ could threaten human life, the system’s environment or the organization which operates the system.

Examples include:

  • Failure or impairment of fire suppression systems;
  • Water leaks/flooding/contamination;
  • Sump pump failure;
  • Heating, ventilation and air conditioning (HVAC) systems impairment/failure;
  • Boiler/water heater failure;
  • Electrical infrastructure (including transformers and switchgear) issues;
  • Fuel tank leaks;
  • Emergency power systems (generator) failure;
  • Telecommunication systems issues;
  • Medical gas delivery concerns;
  • Aging infrastructure;
  • Elevator failure, etc.

This document contains information entered by HIROC subscriber healthcare organizations (acute and non-acute) in the Risk Register application to help you in your assessment of this risk.

Ranking/Ratings 

  • Likelihood – average score 2.64
  • Impact rating – average score 3.46

The Risk Register allows for risks to be assessed on a five-point likelihood and impact scale, with five being the highest.

Key Controls / Mitigation Strategies

  • General
    • Comprehensive hospital emergency code procedures in place (code response teams)
    • Emergency numbers posted to call during ‘non-business’ hours
    • Staff are well trained in what to do during an emergency situation (staff roles and responsibilities)
    • Staff orientation and training
    • Emergency Plan Manual
    • Disaster Recovery/Emergency Recovery Plan/Business Continuity Plan in place
    • Root cause analysis (RCA) and/or failure mode and effects analysis done on any critical events
    • Request for service ticketing system
    • Service agreements with host hospitals
    • Supply chain agreements
    • Adequate insurance policy in place 
  • Power Supply
    • Back-up generators/dual transformers/emergency power (red electrical outlets) for all critical equipment and systems e.g. uninterrupted power supply (UPS) for information systems
    • Multiple back-up units with separate feeds
    • Preventive maintenance program in place for all generators 
    •  Alternate/adequate fuel supply for generators maintained on site
    • Fuel supplier contracted to provide service should the fuel supply need to be replenished for the generator
    • Hierarchy of equipment utilized with generator supply
    • Contact numbers for the electrical utility provider to provide updates on the situation and ETA (estimated time of arrival) for repairs
    • Agreements have been made with vendor to provide a portable generator and electrician if the facility generator fails
    • Contractors on call 24/7 to service
    • Engineer on call responds to all power generating situations
    • Consider installation of transfer switch allowing the use of chillers during power outages
    • Hangar doors can be opened via small generator or manually (to continue service)
  • Medical Gas Source/Delivery
    • Crisis escalation procedures in place
    • Multiple system redundancies 
    • Emergency back-up medical gas manifolds in critical care areas
    • Back-up oxygen system for source failure external to building 
    • Standby oxygen and medical air cylinders for localized system failures
    • Oxygen, medical air and vacuum failure policy and procedure
    • Portable suction units available in the event of vacuum failure
    • Preventive maintenance plan for all suction pumps and medical gas outlets
    • Annual inspection is done on oxygen and suction by manufacturer to change filters and oil to ensure compliance to obtain certification
    • Bracket system to minimize outlet leaks
    • Respiratory therapist on call for emergencies
    • Partnership between respiratory therapy and plan operations
    • Alarm systems in place across the hospital
    • Space banks of oxygen are onsite to ensure constant supply
    • Education provided on an annual basis
  • Aging Infrastructure
    • Regular preventive maintenance and testing of systems to observe performance and ensure functionality
    • Comprehensive corrective and preventive maintenance program to deal with failing infrastructure and equipment
    • Capital planning for replacement of aging facilities, equipment
    • Dedicated funds allocated for upgrades of aging infrastructure
    • Continuous efforts to apply for grants and funded infrastructure projects
    • Pipe replacement (galvanized iron pipe to steel pipe)
    • Transitioning from aging telephone ‘PBX’ (private branch exchange) to digital lines
    • Repair any localized leaking areas (roof)
    • Asset Management policies and procedures 
    • Maintenance of asset control system including an asset count and critical asset rating
    • Maintenance vulnerability assessment completed
    • Policies and procedures for the utilization of the Computerized Maintenance Management System (CMMS) and the maintenance supporting software
    • Registering assets on the CMMS with appropriate preventive maintenance tasks and frequencies for all major equipment 
  • Water/Steam
    • Standard operating procedure in place for water/steam loss
    • Building automation system is integrated with building operator pager
    • Domestic water isolation valves used to provide flow logic (selecting one flow path versus another) for maintenance or safety
    • Technical Standards and Safety Authority (TSSA) inspection annually
    • Replacement of boiler system from wing-wide temperature control to room-specific temperature control
    • Preventive maintenance/inspection procedures in place for boilers and tanks
    • Sites staffed 24/7 with Power Engineers for first response
    • Scheduled preventive maintenance checks for grounds and checks/preparation performed on advisory of pending weather events
    • Chemical treatment of water towers
    • Instantaneous hot water heaters
    • Semiannual disinfection and cleaning of ice machines
    • Personal Protection Equipment (PPE) required by staff accessing cooling towers
    • Contractors on call to service building
    • The city Public Works department can be accessed for an update on circumstances if it is due to city infrastructure
    • Supply of bottled water at each site for cooking and drinking
    • Nursing staff have access to moist wipes to care for Residents and Patients
    • Linen and dry food supply are sufficient to provide for Residents and Patients if water is not available
    • Ensure snow is removed from the flat roof
    • Annual orientation for mechanics on location of valves and how to shut off
    • Mitigation plan developed in collaboration with property insurer 
  • Fire Suppression
    • Fire pump maintenance
    • Annual fire education
    • Facility signage
    • One-on-one training for charge nurses
    • Meet fire regulations 
    • Fire panel and floor plan match
    • Fire alarm system is under maintenance contract and is serviced regularly
    • Fire monitoring systems in place at all sites
    • Fire sprinkler systems in place at all sites
  • Heating, Ventilation and Air Conditioning (HVAC) Systems
    • Contractors on call 24/7 to repair HVAC system
    • Preventative maintenance checks completed regularly
    • Portable fans for the hallways to keep the air circulating
    • Facility has primary and secondary heating system to maintain heat in building
    • Extra blankets and linen on hand should the temperature fall below 22 degrees
    • Alarm systems in place to alert when systems stop running
  • Elevator Systems
    • Elevator contractor is available 24/7 to answer calls
    • Emergency call feature in each elevator that passengers can access for help
    • Staff members are instructed to check for any passengers if an elevator is not working
    • Policy for elevator failure and entrapment 
  • Negative Air Flow Rooms
    • Weekly maintenance of negative air flow rooms completed by contractors
    • Pre-use check sheets available for staff, and instructions on entry provided to staff
       

Monitoring / Indicators

  • General
    • Strict monitoring of the environment and facility conditions
    • Audit records kept per legislation requirements
    • Maintenance activities
    • Incident reports and tracking of equipment failures
    • Capital Planning requests
    • Downtime and event debriefs
    • Codes tracking and debriefing
    • Staff feedback at team meetings (standing agenda item)
    • Monthly safety checks and inspections
    • Annual review of insurance policy
  • Water/Steam
    • Organizational reporting system to report stained tiles or water leaks
    • Plant engineering and plumber routinely monitors for evidence of new or recurring water leaks
    • Brine consumption
    • Visual inspection of brine tanks
    • Monitoring use of wipes with Patients who tend to flush things down the toilets
    • Monitoring pipes and toilet function regularly to watch for potential breaks
    • Scheduled inspections of mechanical spaces after regular hours
    • Floodplain assessments 
    • Monitoring snow levels on the roof
    • Monthly testing of cooling towers during operation
    • Monthly legionella testing of water systems by vendor
    • Weekly dipslide bacterial testing of water systems
    • Daily chemical testing of water systems
    • Monitor and read water meters every 3 hours and capture irregularities
  • Medical Gas Source/Delivery
    • Yearly inspection of all medical gas outlets (including leaks) of oxygen, air and vacuum by external partner
    • Monitoring of alarm panels and upgrades
    • Daily and weekly checks in place
    •  Oxygen system monitored throughout hospital at various control valves
    • Daily readings are taken at the supply tanks
  • Fire Suppression
    • Fire pump system monitored for pressure 
    • Annual inspections of the fire panel
    • Quarterly inspections of the suppression system
    • Annual inspection/certification of sprinkler systems
    • Monthly fire drills
    • Yearly fire alarm testing 
    • Monthly fire extinguisher inspections
    • Code red response
    • Weekly fire pump testing
  • Power Supply
    • Generators exercised/tested weekly
  • Aging Infrastructure
    • Monitor roof condition
    • Regular roof walks to keep drains clear and functioning and damage free
  • Elevator Systems
    • Monthly maintenance inspections
    • TSSA does regular inspections and licenses renewed on an annual basis
  • Negative Air Flow Rooms
    • Daily checks of negative air flow rooms completed by engineering resources
Date last reviewed: July 2021
This is a resource for quality assurance and risk management purposes only, and is not intended to provide or replace legal or medical advice or reflect standards of care and/or standards of practice of a regulatory body. The information contained in this resource was deemed accurate at the time of publication, however, practices may change without notice.

Related Resources

Risk Watch (October '25)

Download PDF

Members Only

Webinars

Documentation: Answers to Frequently Asked Questions

Care

Risk Case Studies

Patient/Client Falls

Download PDF

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